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IPAK TF385/485/486 Tray FormersNEW

The latest generation of IPAK tray forming equipment — TF385, TF485 and TF486 — offers unmatched flexibility, reliability and efficiency.

Built on a unified platform with three frame sizes, these machines handle nearly all major tray styles in modern packaging operations, with tool-less size changeovers in under 20 minutes. The centralized platform also reduces spare parts inventory, simplifies operator training and minimizes downtime and overhead costs.

IPAK tray former machines leverage precision servo technology to consistently produce perfectly square trays, ensuring superior product protection and a polished, retail-ready appearance.

Machine Models

  • TF385 Max Tray Blank Size: 38" x 51"
  • TF485 Max Tray Blank Size: 48" x 51"
  • TF486 Max Tray Blank Size: 48" x 61"
  • Precision Tray Forming

    Servo-driven blank advance and mandrel drive, plus active compression, ensure consistently accurate, high-quality tray forming.

  • Low Maintenance

    Self-cleaning vacuum cups improve reliability and reduce maintenance intervals.

  • Fast Size Changeovers

    Color-coded, tool-less size changeover system with pictorial guides enables quick adjustments, even for less experienced operators.

  • Easy to Operate

    A 10” HMI and intuitive WISE controls help operators quickly take ownership of the machine.

  • Built for Long Life

    Premium, corrosion-resistant materials (anodized aluminum and stainless steel) ensure long-term durability.

  • Improved Accessibility

    Enhanced access points make changeovers, maintenance and troubleshooting faster and easier.

  • Energy Efficient

    A centralized FRC reduces pneumatic complexity, lowering energy consumption while improving overall system reliability.

  • Tri-Light Beacon Machine Management

    Audible and visual alerts notify operators of low glue or low hopper levels to prevent unplanned downtime.

  • Outfeed Conveyors

    Provides an efficient collection point for formed trays for stacking, loading or downstream processes.

  • Speed

    15 to 30 trays per minute (varies by tray type)

  • Construction

    Premium welded frame; corrosion-resistant, paint-free materials

  • Adhesion

    Hot melt

  • Controls

    Color touchscreen HMI

  • Manufacturing

    Designed and built in Canada

Wexxar tray former equipment supports high-performance tray forming across multiple industries:

See the IPAK TF385/485/486 in action and learn how these tray forming machines improve efficiency and throughput for our customers:

Additional Products

TF100 Tray Former

The TF100 tray former is able to form standard 4 corner trays in a variety of sizes with a small compact footprint.

TF300 Tray Former

The TF300 forms Breaker and Column Case style trays at up to 25 TPM.