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IPAK FS100 Fully Automatic Flange SealerNEW

In packaging industry failure is not an option. Every tray must withstand heavy loads, cold storage and the rigors of distribution and retail handling. The IPAK FS100 fully automatic flange sealer is Wexxar Bel’s answer to one of the industry’s most persistent challenges.

Engineered specifically for the demands of packaging industry, the FS100 brings together servo-driven tray advancement, precise glue placement, active flap folding and consistent seal quality, making it a fully automatic solution capable of running up to 20 trays per minute.

An operator-friendly touchscreen HMI, quick-access maintenance and five-minute changeovers make the FS100 practical for real-world production environments where labor availability is tight and downtime is costly.

Designed to complement the IPAK tray former family, the FS100 gives processors the option to source both forming and sealing from a single supplier, simplifying integration, reducing footprint and improving total system reliability.

IPAK FS100 Machine Image
IPAK FS100 Fully Automatic Flange Sealer

Benefits

  • 99% Operational Reliability Sensor-guided glue placement and servo-driven sealing deliver consistent, repeatable seals with minimal jams or rework.
  • Built for Heavy-Duty Applications Engineered to handle oversized and deep trays common in protein operations, including loads up to 75 lbs.
  • Handles Tray Variability Active flap folding and overfilled product up to half an inch without compromising seal integrity.
  • Reduced Labor Dependency Fully automatic operation with a simple HMI minimizes operator skill requirements and supports continuous production with lean teams.
  • Fast, Simple Changeovers On machine pictorial guides and a streamlined mechanical design enable manual size changes in five minutes or less.
  • Safety-Focused Design Infeed and outfeed tunnel guards and an ergonomic layout keep operators away from hazardous zones while maintaining easy access to service areas.
  • Servo Tray Advance

    Precision servo-driven tray transport ensures accurate, repeatable positioning through each stage of the sealing process, reducing jams and improving seal consistency.

  • Active Flap Folding

    An engineered flap-folding mechanism closes flanges consistently across variable tray styles, preventing skewing and ensuring uniform glue placement.

  • Nordson Problue Flex Hot Melt

    Industry-leading hot melt system, precise glue placement that eliminates waste and delivers strong, reliable seals every cycle.

  • Color Touchscreen HMI

    An intuitive operator interface that simplifies setup and troubleshooting, reducing training time and minimizing errors.

  • Indexing Stop Gate

    Controls tray timing and spacing through the machine for stable, repeatable handling at throughputs up to 20 trays per minute.

  • Color-Coded Tray Size Changeover

    Color-coded adjustment points guide operators through size changes quickly and accurately, enabling changeovers in five minutes or less.

  • Fully Interlocked Guard Doors

    Safety-rated interlocked guards with infeed and outfeed tunnel protection keep operators away from hazardous zones without sacrificing access to service areas.

  • Remote Demand Sensor

    Remote demand allows trays to be sealed on demand, ensuring a smooth packaging line and automatically adapting to any problems that may have occurred downstream.

  • UL-Listed Control Panel

    UL-listed electrical enclosure ensures compliance with North American safety standards and supports straightforward facility approval.

  • Speed

    Up to 20 trays per minute

  • Standard Electrical

    240V, 3-PHASE, 60HZ Control circuit: 24VDC

  • Air Requirements

    Approx. 1 cu. ft. per cycle 80 PSI (5.5 bar) at main air regulator

  • Machine Weight

    3,000 to 5,000 lbs (approx.)

  • Machine Footprint

    156" L x 72" W x 117" H

  • Tray Styles Supported

    MUB, 4 Corner Lid, Breaker, Bliss

  • Overfill Capability

    Up to 1/2" product overfill

  • Control System

    Color touchscreen HMI with UL-listed control panel and enclosure