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100 Series Tray Formers

The IPAK 100 Series of fully automatic tray formers are a compact, higher performance series of machines, specialized in running 4 corner trays or trays with a 1 piece lid. There are 2 versions of this machine, the mechanical TF-100 and the servo driven TF-100 S-Series. It runs at speeds of up to 20 trays per minute, which is more than doubled with the S-Series.

The 100 Series is based on IPAK's compact 40 x 80 platform, perfect for applications with limited amounts of floor space. Similar to other IPAK products, it comes loaded with many standard features including a 7” touch screen, interlocked safety guarding, and heavy duty materials for long lasting performance. Size changes can be completed in under 5 minutes with color coded quick size change handles, scribed parts and digital readouts.

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    • Active compression - consistently well formed trays regardless of board irregularities
    • Quick size changeovers - with color coded handles and scribed parts, changeovers occur in under 5 minutes (depending on tray style)
    • Wexxar's WISE smart touchscreen controls system - allows for easy machine operation, troubleshooting and maintenance
    • Safety features - including fully interlocked guard doors and emergency stops on both sides of the machine
    • Vertical hopper to maximize tray handling
    • Nordson ProBlue 7 hot melt adhesive system
    • Independently controlled self-cleaning vacuum pick system
    • Active compression section to handle board irregularities
    • Timing belt and lug blank advancement with a programmable motor


      • Speed: up to 20 trays per minute (S-Series up to 40 tpm)
      • Corrosion resistant and paint free frame construction
      • Electrical: 240 Volt, 1 Phase, 60 Hertz
      • Air Supply Requirement: 70 PSI
      • Machine footprint: 90"(L) x 75.5"(W) x 83" (H)

      • S-Series Servo option includes:
        • Speeds of up to 40 trays per minute
        • Servo driven blank drive and mandrel for high precision and efficient tray forming
        • Smaller machine footprint: 80"(L) x 40"(W)
      • Hopper extension
      • Motor driven outfeed conveyor
      • Spare parts kits

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